Smart Factory Platform
AI-driven manufacturing intelligence, from the shop floor to the boardroom. OT meets IT at enterprise scale.
What it does.
OT/IT Convergence
Unified platform bridging operational technology (PLC, SCADA) with enterprise IT, real-time data in your ERP.
Predictive Maintenance
ML models trained on vibration, temperature, and power data predict equipment failure 72+ hours ahead.
Computer Vision QC
Real-time defect detection at line speed, surface inspection, assembly verification, dimensional measurement.
MES Integration
Full integration with existing MES, SCADA, and ERP, no rip-and-replace, enhance what you have.
Edge Compute
AI inference at the edge, low-latency decisions on the factory floor without cloud dependency.
Digital Twin
Real-time factory simulation for process optimisation, capacity planning, and operator training.
The journey to value.
OT Assessment
Map existing PLC/SCADA/MES landscape and identify integration points.
Edge Deploy
Install edge compute nodes and IoT gateway infrastructure on the floor.
Connect & Train
Connect OT data sources and train ML models on historical production data.
Scale
Roll out across all lines and plants with centralised management.
Proven across Asia.
PCB Assembly Quality
A manufacturer deployed computer vision at 12 AOI stations, replacing manual sampling with 100% automated in-line quality checks.
Defect escape rate down 81% · throughput +12%
Predictive Maintenance
An auto parts maker deployed a vibration sensor network on 240 CNC machines, enabling condition-based maintenance.
Unplanned downtime down 67% · maintenance cost -35%
Production Efficiency
A food manufacturer integrated PLC data with ERP in real time, giving line managers live OEE visibility and automated reporting.
OEE improved from 62% to 81% in 6 months
Serialisation & Track-Trace
A pharmaceutical manufacturer deployed IoT-based serialisation for 100% traceability from raw material to finished goods.
Full GMP compliance · serialisation cost -40%
Built for enterprise scale.
Connectivity
AI / Analytics
Find the right platform for your environment.
Talk to a SYSTEX Asia specialist and map the portfolio to your priorities.